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Bailey Bridge: Components and Development

The Bailey Bridge, a classic modular steel bridge, holds a significant place in the history of bridge engineering due to its exceptional military value and widespread civilian applications. Invented by British engineer Donald Bailey, this bridge perfectly embodies the engineering philosophy of "simplicity is beauty."   I. Core Components of the Bailey Bridge The standardized component system is the most distinctive feature of the Bailey Bridge. The main girders are made of high-strength steel truss units, each measuring 3 meters in length and 1.5 meters in width, connected by pin joints. The transverse beams, made of I-beams, are spaced at fixed intervals to ensure even load distribution. The deck system uses steel grating or wooden planks, balancing traffic capacity and self-weight. Standardized pins and bolts are used for connections, enabling rapid assembly and disassembly. This modular design gives the Bailey Bridge exceptional adaptability and scalability.   II. Technological Evolution of the Bailey Bridge From the initial MkⅠ to the MkⅢ models, the Bailey Bridge has undergone continuous optimization and upgrades. Material-wise, the shift from ordinary steel to high-strength alloy steel has significantly improved load-bearing capacity. Structurally, enhancements in joint connections and truss designs have strengthened overall stability. In terms of construction techniques, specialized bridge erection equipment and methods have been developed, further improving efficiency and safety.   III. Military and Civil Applications During World War II, the Bailey Bridge played a crucial role in military logistics, enabling rapid deployment in diverse terrains. Its versatility allowed it to be used in various configurations, such as floating bridges and multi-span structures. In the post-war era, the Bailey Bridge found extensive civilian use, serving as temporary or permanent structures in disaster relief, rural development, and infrastructure projects. Its cost-effectiveness and ease of installation made it a preferred choice in remote or resource-limited areas.   IV. Engineering Legacy and Future Prospects The Bailey Bridge's design principles have influenced modern modular bridge systems, emphasizing simplicity, efficiency, and adaptability. Today, advanced materials like composites and high-performance steels are being explored to enhance its capabilities further. Innovations in automation and robotics are also being integrated into its construction processes, paving the way for smarter and more resilient modular bridge systems.

2025

02/13

Waveform guardrail: the "safety belt" of rural road safety, the guardian around you!

On the road of rural revitalization, only by efficiently and orderly promoting rural road safety life protection projects, gradually eliminating road safety hazards, and attaching "safety belts" to the road can we fully ensure the safety of the people's travel. Recently, the happy news came, Chongming District Chenjia Town village road in Shanghai installed waveform guardrail, this initiative won the villagers have praised, it can be said that is expected.   Chongming river system is developed, there are more riverside roads, many roads nearby the river without guardrail, there are certain safety risks for pedestrians and vehicles, this year, Chenjia Town in the process of practical work for the private, will focus on the installation of anti-collision guardrail for the river road, in order to reduce the occurrence of accidents, so that people travel safer. "Before the guardrail was installed, the elderly and children all fell, especially the elderly, who would fall into the ditch next to them accidentally. After the guardrail was installed, everyone was very happy." "Said a villager in Chenjia town.   It can be said that the waveform guardrail has taken the lead and become the "vanguard army" of protecting rural road safety. I believe that under their protection, rural roads will become the villagers' road of happiness and prosperity, leading people to a better tomorrow! Highway anti-collision guardrail factory, Buy good quality Highway anti-collision guardrail products from China

2024

12/10

How can the susceptibility to corrosion of steel truss bridges be mitigated?

How can the susceptibility to corrosion of steel truss bridges be mitigated? Protective Coatings Paint: Applying high - quality paint is a common and cost - effective method. The paint acts as a barrier between the steel and the external environment, preventing moisture and corrosive agents from reaching the steel surface. Multiple layers of paint can be used, with each layer serving a specific purpose such as adhesion, corrosion inhibition, and weather resistance. For example, epoxy - based paints are often used for their excellent adhesion and resistance to chemicals. Galvanization: This involves coating the steel with a layer of zinc. Zinc is more reactive than steel and acts as a sacrificial anode. In the presence of corrosive substances, the zinc corrodes first, protecting the underlying steel. Hot - dip galvanization is a widely used process where the steel components are immersed in a bath of molten zinc. This provides a thick and durable coating that can offer long - term protection, especially for small - to medium - sized steel members. Cathodic Protection Impressed Current Cathodic Protection: In this system, an external DC power source is used to supply a direct current to the steel structure. The current is adjusted so that the steel surface becomes a cathode, preventing the oxidation (corrosion) process. Anodes, usually made of materials such as titanium or graphite, are placed in the electrolyte (such as water or soil around the bridge foundation) and connected to the power source. This method is effective for large - scale steel truss bridges, especially those in marine or highly corrosive environments. Sacrificial Anode Cathodic Protection: Similar to the principle of galvanization, this method uses a more reactive metal (such as magnesium, zinc, or aluminum) as a sacrificial anode. The anode is electrically connected to the steel structure of the bridge. As the anode corrodes, it provides protection to the steel by supplying electrons and preventing the steel from corroding. This is a passive and relatively maintenance - free method for smaller areas or components of the bridge. Proper Design and Drainage Adequate Ventilation: Designing the bridge to have proper ventilation can help reduce the humidity level around the steel members. For example, in enclosed parts of the truss, such as under the bridge deck or in box - shaped truss members, ventilation holes can be installed to allow air circulation. This helps to dry out any moisture that may accumulate and reduces the chance of corrosion. Drainage Systems: Installing effective drainage systems on the bridge is crucial. Gutters and downspouts can be used to direct rainwater and other fluids away from the steel truss. For example, on the bridge deck, a well - designed drainage system can prevent water from pooling and seeping into the truss structure, minimizing the exposure of steel to moisture. Material Selection and Alloying Weathering Steels: These are a type of steel that forms a protective rust layer on their surface when exposed to the atmosphere. The rust layer is adherent and acts as a barrier against further corrosion. Weathering steels contain alloying elements such as copper, chromium, and nickel. They are a good option for steel truss bridges in certain environments where the corrosive conditions are not too severe. Stainless Steels: Stainless steels have a high chromium content, which forms a passive oxide film on the surface, protecting the steel from corrosion. Although more expensive than traditional carbon steels, they can be used for critical components of the steel truss bridge or in areas with high - corrosive - stress, such as connection points or areas exposed to splash zones in a marine environment.

2024

12/04

What are some of the challenges faced during the construction of the Russky Bridge

The construction of the Russky Bridge faced several challenges, including: Harsh Weather Conditions1: Extreme Temperature Variation: The temperature in the construction area ranged from -31°C to 37°C. Such a wide temperature range posed difficulties in the selection and application of construction materials. For example, materials needed to maintain their strength and stability under both extremely cold and hot conditions, which required special material processing and construction techniques to ensure the durability of the bridge. Strong Winds: The area often experienced winds with speeds up to 36 meters per second. High winds not only affected the construction process, such as the installation of bridge components, but also put forward higher requirements for the wind resistance design of the bridge structure to ensure the safety and stability of the bridge under strong wind loads. Storm Surges and High Waves: Storm surges with waves up to 6 meters added to the construction difficulties. These conditions made it challenging to conduct underwater foundation construction and the installation of bridge piers in the marine environment, requiring special construction equipment and technologies to resist the impact of waves and ensure the accuracy and stability of the construction. Thick Ice in Winter: The ice layer in winter could reach 70 centimeters thick. Dealing with thick ice during the construction period required additional measures to ensure the normal progress of the construction, such as the use of special ice-breaking equipment and the adoption of anti-icing technologies for the bridge structure to prevent damage caused by ice. Complex Geographical Conditions: Deep Water: The construction site was located in the East Bosphorus Strait, where the water was deep. Building the bridge foundations in deep water was a complex and challenging task, requiring advanced underwater construction techniques and equipment, such as the use of pile foundations and special underwater concrete pouring techniques to ensure the stability and bearing capacity of the foundations. Unstable Seabed Terrain: The seabed terrain in the construction area was not stable, which increased the difficulty of foundation construction. The construction team needed to conduct detailed geological surveys and adopt appropriate foundation treatment methods to adapt to the complex seabed conditions and ensure the stability of the bridge. Technical Difficulties in Bridge Structure: Long Span: With a central span of 1,104 meters, it was a great challenge to ensure the structural stability and strength of the long-span bridge. The design and construction of the main span required advanced structural analysis and calculation methods, as well as the use of high-strength materials and advanced construction technologies to ensure that the bridge could bear the various loads during its service period. Tall Pylons: The bridge had A-shaped pylons with a height of 320.9 meters, which was extremely high. The construction of such tall pylons required precise control of construction accuracy and stability, as well as the use of special climbing formwork and construction equipment to ensure the quality and safety of the pylon construction. Logistical and Time Constraints: Tight Construction Schedule: The bridge was built to serve the 2012 Asia-Pacific Economic Cooperation summit, so the construction period was very tight. Completing such a large-scale project within a limited time required efficient project management, reasonable construction organization, and the coordination of various construction resources to ensure the progress of the project. Logistics and Material Supply: The construction site was located in a relatively remote area, and the transportation and supply of construction materials and equipment were difficult. Ensuring the timely supply of materials and the normal operation of construction equipment was a major challenge for the construction project.

2024

11/07

The world's largest cable stayed bridge

The world's longest cable-stayed bridge is the Russky Bridge in Vladivostok, Russia1. Here is an introduction to it: Basic information: The Russky Bridge has a total length of 3,100 meters and a central span of 1,104 meters. It connects the Russky Island and the Muravyov-Amursky Peninsula sections of the city across the Eastern Bosphorus Strait. Construction background: It was originally built to serve the 2012 Asia-Pacific Economic Cooperation Conference hosted at the Far Eastern Federal University campus on Russky Island. Design and structure: The bridge has the second-highest pylons in the world after the Millau Viaduct. The design of the bridge was determined by several factors, including minimizing the coast-to-coast distance of 1,460 metres and the navigable channel depth of up to 50 meters. The locality also has severe climate conditions, with temperatures varying from –31 to +37 °C, storms bringing winds of up to 36 m/s, waves up to 6 meters in height, and ice formations in winter up to 70 cm thick. Significance: The completion of the Russky Bridge is a remarkable achievement in bridge construction. It not only provides a crucial transportation link for the city of Vladivostok, ensuring smooth traffic all year round between the mainland and the island, but also showcases Russia's advanced engineering capabilities and infrastructure development level1   The Russky Bridge in Vladivostok, Russia, is not only the world's longest cable-stayed bridge but also features several remarkable architectural characteristics: Towering Pylons: The bridge has two extremely tall A-shaped pylons that rise to a height of 320.9 meters. This height is second only to the Millau Viaduct in France and makes the bridge a dominant feature in the landscape. The A-shape of the pylons is not only an aesthetic choice but also provides excellent structural stability, enabling them to withstand the various forces acting on the bridge, such as the weight of the deck, the tension of the cables, and the strong winds in the area1. Impressive Spans: With a central span of 1,104 meters, it is a true feat of engineering. This long span allows for unobstructed passage of ships below, with a clearance of 70 meters from the water surface. The long span also requires the use of a large number of high-strength cables to support the deck. In total, there are 130 cables, with the longest one reaching 483 meters. These cables are attached to the pylons and the deck at various points, distributing the load evenly and ensuring the stability of the bridge12. Unique Deck Design: The deck of the bridge is designed to be both functional and aesthetically pleasing. It is made of a combination of steel and concrete, with a total weight of 23,000 tons. The deck is 29.5 meters wide, providing four lanes for traffic (two lanes in each direction), allowing for smooth traffic flow. The design of the deck also takes into account the harsh local climate conditions, such as strong winds, storms, and temperature variations. Aerodynamic Shape: The overall structure of the bridge has an aerodynamic cross-section. This design helps the bridge to withstand the strong winds and wind loads in the area, reducing the impact of wind on the stability of the bridge. The aerodynamic shape also enhances the visual appeal of the bridge, making it a beautiful sight from both near and far1. Advanced Construction Techniques: The construction of the Russky Bridge involved the use of advanced techniques and technologies. For example, the self-climbing formwork was used in the construction of the pylons, which allowed for efficient and precise construction. The cables and the main girder were installed simultaneously, ensuring the proper alignment and tension of the cables. Durable Materials: To ensure the durability of the bridge in the harsh marine environment, high-quality materials were used. The cables are coated with high-density polyethylene to protect them from ultraviolet radiation and corrosion. The use of prestressed concrete in the deck and other parts of the bridge also enhances its durability and strength   The Russky Bridge, located in Vladivostok, Russia, is an extraordinary engineering marvel.   Basic Information: It is one of the most impressive cable-stayed bridges in the world. With a total length of 3,100 meters and a central span of 1,104 meters. The bridge connects the Russky Island and the Muravyov-Amursky Peninsula sections of the city across the Eastern Bosphorus Strait.   Design and Structure: The bridge features extremely tall pylons. Standing at a height of 320.9 meters, these A-shaped pylons are among the tallest in the world. The pylons provide excellent structural stability and are designed to withstand the harsh local conditions. The bridge has a total of 130 cables, which are attached to the pylons and the deck. These high-strength cables help distribute the load and support the massive deck. The deck is designed to handle heavy traffic and is made of a combination of steel and concrete. It is 29.5 meters wide and provides four lanes for traffic.   Significance: The Russky Bridge was built to serve important transportation needs. It provides a crucial link between the mainland and Russky Island, facilitating the development of the area. It is also a symbol of Russia's advanced engineering capabilities and infrastructure development. The bridge has become an iconic landmark of Vladivostok, attracting tourists from around the world. The construction of the bridge was a major undertaking that required advanced technologies and expertise. It showcases Russia's ability to undertake large-scale infrastructure projects and overcome complex engineering challenges.  

2024

11/07

Application Fields of Steel Structures

  As an important form of building structure, steel structure has many advantages and is widely used in many fields.   In the industrial field, steel structure is the first choice for buildings such as factories and warehouses. Its characteristics of high strength and large span can meet the demand for space in industrial production. Large mechanical equipment can be freely arranged in steel structure factories. At the same time, the rapid construction of steel structure can also reduce the construction period of industrial projects and enable enterprises to put into production as soon as possible.   In commercial buildings, steel structures also shine brightly. Office buildings, shopping malls and other places often adopt steel structures to achieve unique architectural designs. Steel structures can create open indoor spaces and provide a comfortable environment for commercial activities. Moreover, its good seismic performance also provides safety guarantees for densely populated commercial places.   In bridge construction, steel structures play an irreplaceable role. Whether it is a cross-river bridge or an urban viaduct, steel structure bridges become an ideal choice with their strong bearing capacity and long service life. Steel structure bridges can adapt to various complex terrains and traffic needs, and have less impact on the surrounding environment during construction.   In addition, large public buildings such as stadiums and convention centers also widely use steel structures. These buildings need large-span spaces to accommodate a large number of audiences and display items, and steel structures just meet this requirement. Its beautiful shape can add a modern atmosphere to the city.   In some special fields, such as petrochemical and marine engineering, steel structures also have an important position. In harsh working environments, steel structures can resist corrosion and various external forces to ensure the safe and stable operation of facilities.   In short, with its excellent performance, steel structures have broad application prospects in many fields such as industry, commerce, transportation, and public buildings. With the continuous progress of technology, steel structures will play a greater role in more fields and create a better living and working environment for mankind.

2024

11/06

What should be paid attention to during the construction of steel structure industrial buildings?

I. Design and planning stage Accurate design: Ensure that the steel structure design complies with building codes and usage requirements, including load-bearing capacity, seismic performance, fire rating, etc. The design should consider the special uses of industrial buildings, such as the needs for space and structure for equipment installation and goods storage. Reasonable layout: Plan the functional zoning inside the building and the connection with surrounding facilities to ensure the convenience of construction and future use. At the same time, consider the transportation and installation channels of steel structure components. II. Material selection and procurement High-quality steel: Select high-quality steel that meets national standards and project requirements to ensure its strength, toughness and corrosion resistance. Conduct strict inspections on the quality of steel, including chemical composition analysis and mechanical property testing. Connecting materials: Select appropriate connecting parts such as bolts and welding materials to ensure the firmness and reliability of the connection. The quality of connecting materials should match the steel to ensure the stability of the overall structure. III. Construction preparation stage Site preparation: Clean the construction site to ensure that the site is flat, solid and has good drainage conditions. Provide sufficient operating space for large construction equipment and vehicles. Foundation construction: Ensure the firmness and accuracy of the steel structure foundation. The size, strength and burial depth of the foundation should meet the design requirements, and strict quality inspections should be carried out. Component prefabrication: Prefabricate steel structure components in the factory to ensure the dimensional accuracy and quality of the components. During the prefabrication process, strict quality control should be carried out, including welding quality and surface treatment. IV. Construction process stage Installation sequence: Develop a reasonable installation sequence to ensure that the installation process of the steel structure is safe and efficient. Generally speaking, it should start from the foundation and install step by step upwards. At the same time, pay attention to the connection and fixation between each component. Welding quality: Welding is a key link in the construction of steel structures. The welding quality must meet the specification requirements. Welders should have corresponding qualifications and skills, and strict welding process control and quality inspection should be carried out. Bolt connection: Bolt connection is also one of the commonly used connection methods for steel structures. Ensure that the specifications, strength and tightening torque of bolts meet the design requirements. During the installation process, pay attention to the anti-loosening measures of bolts. Safety measures: During the construction process, strictly abide by safety operation regulations and take effective safety measures such as wearing seat belts and setting up safety nets. Ensure the personal safety of construction personnel. V. Quality inspection and acceptance stage Process inspection: During the construction process, regular quality inspections should be carried out, including inspections of component dimensions, welding quality, bolt connections, etc. Correct problems in time to ensure construction quality. Completion acceptance: After the construction is completed, a comprehensive completion acceptance should be carried out. The acceptance content includes the overall stability, load-bearing capacity, fire resistance and other aspects of the structure. Only steel structure industrial buildings that pass the acceptance can be put into use.   Steel Bridge Structure factory, Buy good quality Steel Bridge Structure products from China China EVERCROSS BRIDGE TECHNOLOGY (SHANGHAI) CO.,LTD. Contact Info

2024

11/06

Advantages and disadvantages of flame cutting in steel structure processing:

Advantages: Versatility: Flame cutting can be used on a wide range of steel thicknesses, from thin sheets to thick plates. Cost-effective: The equipment and consumables for flame cutting are relatively inexpensive compared to some other cutting methods, making it a cost-effective option for many applications. High cutting speed: It can achieve relatively high cutting speeds, especially on thicker materials, which helps improve production efficiency. Can cut complex shapes: With proper programming and operator skill, flame cutting can be used to cut complex shapes and curves. Disadvantages: Heat-affected zone: Flame cutting produces a heat-affected zone around the cut, which can affect the mechanical properties of the steel and may require post-cutting treatment. Rough edge quality: The cut edges produced by flame cutting can be relatively rough compared to some other methods, which may require additional finishing operations. Limited precision: While flame cutting can be used for many applications, it may not offer the same level of precision as laser cutting or some other advanced cutting techniques. Environmental impact: The process generates fumes and smoke, which can pose environmental and health hazards and require proper ventilation and exhaust systems.   The price of laser cutting in steel structure processing can be relatively high compared to some other traditional cutting methods, but it also depends on several factors: Equipment cost: Laser cutting requires high-precision and advanced laser cutting machines. The cost of such equipment is relatively high, especially for machines with high power and good performance. For example, a high-power fiber laser cutting machine can cost hundreds of thousands to millions of yuan, which is a significant investment for processing enterprises6. Operating cost: Laser cutting needs to consume a certain amount of energy, and the laser generator and other components also have a certain service life and need regular maintenance and replacement of parts. These factors add to the operating cost. For instance, the cost of laser gas (such as nitrogen for stainless steel cutting) and the consumption of cutting nozzles and lenses need to be considered4. Material and thickness: Different materials and thicknesses of steel have an impact on the price. Generally, cutting thicker materials requires higher laser power and longer processing time, which increases the cost. And for some special materials or high-quality steels, the price may be relatively higher4. Quantity and complexity of processing: If the quantity of steel structure parts to be processed is large, there may be economies of scale, and the unit price may be relatively lower. However, if the parts have complex shapes or require high-precision cutting, the processing difficulty will increase, and the price will also be higher.   Overall, laser cutting in steel structure processing is relatively costly in terms of equipment, operation, and material processing. But considering its high cutting accuracy, high efficiency, and good cutting quality, it is still widely used in the steel structure processing industry, especially for processing complex-shaped and high-precision parts.   Steel Bridge Structure factory, Buy good quality Steel Bridge Structure products from China

2024

11/06

Steel Cable-Stayed Bridges: Engineering Marvels Connecting the World

Steel cable-stayed bridges are remarkable feats of engineering that have transformed modern transportation and infrastructure. As of November 1, 2024, these bridges continue to amaze us with their strength, elegance, and functionality.   A steel cable-stayed bridge is characterized by its unique design. Tall pylons rise from the ground, and from these pylons, a series of steel cables fan out and support the bridge deck. This design allows for longer spans and greater flexibility compared to other types of bridges.   One of the key advantages of steel cable-stayed bridges is their aesthetic appeal. The graceful curves of the cables and the tall pylons create a visually stunning structure that can become an iconic landmark in a city or a landscape. These bridges are not only functional but also works of art that add beauty to their surroundings.   In terms of engineering, steel cable-stayed bridges are highly efficient. The cables transfer the load of the bridge deck to the pylons, distributing the weight and reducing stress on the structure. This enables the construction of bridges with longer spans without the need for massive piers or supports.   The use of steel in these bridges provides strength and durability. Steel is a strong material that can withstand heavy loads, wind, and seismic forces. Additionally, modern steel alloys and manufacturing techniques ensure the quality and reliability of the bridge structure.   Steel cable-stayed bridges play a crucial role in connecting communities and facilitating transportation. They span rivers, valleys, and other obstacles, providing a safe and efficient means of travel for people and goods. These bridges also contribute to economic development by enabling the movement of resources and promoting trade.   As technology continues to advance, the design and construction of steel cable-stayed bridges are constantly evolving. Engineers are exploring new materials, construction methods, and design concepts to create even more efficient and sustainable bridges.   In conclusion, steel cable-stayed bridges are remarkable engineering achievements that combine strength, beauty, and functionality. They are an essential part of modern infrastructure and will continue to shape our world for years to come.

2024

11/01

What is the construction process of steel cable-stayed Bridges?

The construction process of steel cable-stayed bridges typically includes the following steps:   1. Site Preparation and Foundation Work   Site surveying and clearing: The construction site is surveyed to determine the exact location and dimensions of the bridge. Any obstacles on the site are cleared. Foundation excavation: Depending on the soil conditions and design requirements, deep foundations such as piles or caissons are excavated. Foundation construction: Reinforced concrete foundations are built to support the weight of the bridge towers and the entire structure.   2. Tower Construction   Fabrication of tower sections: The steel tower sections are fabricated in a factory or on-site. They are made of high-strength steel to withstand the forces exerted by the cables and the bridge deck. Tower erection: The tower sections are lifted and assembled using cranes or other lifting equipment. The towers are erected to their full height, and temporary bracing may be used to ensure stability during construction. Alignment and adjustment: The towers are carefully aligned and adjusted to ensure they are vertical and in the correct position. High-precision surveying instruments are used for this purpose.   3. Deck Construction   Fabrication of deck sections: The steel deck sections are fabricated in a factory. They may be made of steel plates or trusses, depending on the design of the bridge. Deck assembly: The deck sections are transported to the construction site and assembled on temporary supports. The deck is gradually extended across the span of the bridge. Welding and bolting: The deck sections are joined together by welding or bolting. High-quality welding and bolting techniques are used to ensure the integrity of the deck structure.   4. Cable Installation   Cable fabrication: The steel cables are fabricated in a factory. They are made of high-strength steel strands and are designed to withstand the tensile forces of the bridge. Cable tensioning: The cables are installed between the towers and the deck. They are tensioned using hydraulic jacks to apply the correct amount of force. The tensioning process is carefully controlled to ensure the stability and safety of the bridge. Cable adjustment: The cables are adjusted to ensure they are evenly tensioned and that the deck is at the correct elevation.   5. Finishing Work   Deck surfacing: The deck is surfaced with asphalt or other materials to provide a smooth driving surface. Installation of guardrails and other safety features: Guardrails, lighting, and other safety features are installed to ensure the safety of motorists and pedestrians. Painting and corrosion protection: The steel structure of the bridge is painted or coated with corrosion-resistant materials to protect it from the elements.   6. Testing and Commissioning   Load testing: The bridge is subjected to load testing to ensure it can withstand the expected traffic loads and other forces. Loads are applied using heavy trucks or other means, and the deflection and stress of the bridge are measured. Final inspection: A final inspection is conducted to ensure that all aspects of the bridge construction meet the design requirements and safety standards. Commissioning: Once the bridge passes all tests and inspections, it is commissioned and opened to traffic.

2024

11/01

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